Emery-Roller Rice Dehulling Machine

Emery-Roller Rice Dehulling Machine

This corn sand roller dehulling machine is a grain processing equipment specially designed for corn kernel peeling. It is mainly deployed in the front-end pretreatment stage of corn deep processing lines, completing efficient removal of corn seed coats before grits making, flour milling, flaking or feed processing. The equipment removes corn peels through flexible friction of the sand roller while retaining complete corn endosperm. Suitable for various dry corn varieties, it features stable output, adjustable peeling rate and low operation loss, serving as core dehulling equipment for small, medium and large grain processing plants.
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Description
Technical Parameters

Products Features

 

  • High-efficiency dehulling: Adopts premium emery sand roller with peeling rate up to 95%+, low peel residue and low kernel breakage rate
  • Adjustable gap design: Handwheel controls the gap between sand roller and screen cylinder to flexibly adjust peeling degree and output particle size for different processing requirements
  •  Wide material compatibility: Works with flint corn, dent corn, waxy corn and other dry corn types; adaptable to some coarse grains after parameter adjustment
  • Low maintenance cost: Wear-resistant sand roller with few wearing parts; daily maintenance only requires regular cleaning and lubrication
  • Integrated air separation: Built-in air separator discharges corn bran simultaneously, reducing subsequent cleaning processes
  • Steel frame: Thickened steel plate frame with stable operation and low vibration, suitable for long-time continuous production

 

 

Products Specifications

 

Model\Parameter Capacity (t/h) Power (kw) Weight (kg) Dimension(mm)
MNS180 1.5 15-18.5 400 1236×600×1645
MNS250 2.5 18.5-22 600 1480×710×2000
MNS300 5 30-37 980 1500×740×2115

 

Machine Structure & Working Principle

Machine Structure

The equipment consists of 7 core components:

  1. Feed hopper: Equipped with flow control baffle to adjust feeding speed and ensure stable operation
  2. Sand roller assembly: Core working part made of high wear-resistant emery, completes corn peeling through rotary friction
  3. Screen cylinder: Perforated screen surrounding the sand roller, discharges peeled corn bran while retaining corn kernels
  4. Gap adjustment mechanism: Side handwheel structure for quick adjustment of the distance between sand roller and screen cylinder
  5. Air separation system: Matched fan and air duct to separate and discharge peeled corn bran from the discharge end
  6. Discharge outlet: Dehulled corn kernels are discharged from the bottom outlet into the next process
  7. Frame: Thickened steel welded frame to support the machine and reduce operation vibration  

Working Principle

After corn kernels enter the dehulling chamber uniformly from the feed hopper, driven by the high-speed rotating sand roller, they generate continuous friction and extrusion with the sand roller surface and screen cylinder inner wall, gradually peeling off the corn seed coats. The peeled fine bran passes through screen holes and is sucked out by the air separation system. Dehulled kernels move toward the discharge end under propulsive force and are finally discharged from the outlet. By adjusting the gap between sand roller and screen cylinder, peeling time and friction intensity can be flexibly controlled to adjust final peeling effect and kernel integrity.

Applications

As essential front-end equipment for corn processing lines, it is widely used in:

  • Pre-peeling process for corn grits and corn flour production lines
  • Raw material pretreatment for corn flaking and feed processing
  • Supporting peeling services in grain & oil mills and grain drying centers
  • Deep processing of specialty corn such as waxy corn and high-oil corn
  • On-farm corn processing for small and medium grain workshops

Moden Selections & Why Choose Us

 

How to Select

We offer 3 standard models to match your capacity and production scale:
MNS180: 1.5T/H capacity, suitable for small grain workshops, farm processing or experimental lines
MNS250: 2.5T/H capacity, suitable for regular production lines in small-medium grain mills and feed factories

MNS300: 5T/H capacity, suitable for large grain deep processing enterprises and large-scale corn processing lines

 

Why Choose Us

  • Professional grain machinery manufacturer: Years of experience in R&D and production of grain dehulling equipment
  • Stable performance: High wear-resistant sand roller, dynamically balanced machine with low failure rate in continuous operation
  • Low operation cost: Long service life of wearing parts, simple daily maintenance and low total cost of ownership
  • Customized service: Adjustable parameters based on raw material characteristics and site conditions, with complete production line solutions
  • Full after-sales support: Installation guidance, operator training and long-term spare parts supply to ensure stable production
     

    FAQ

     

    Q1: Can the peeling degree be adjusted? A1: Yes. The handwheel gap adjustment mechanism controls friction intensity and peeling time by adjusting the distance between sand roller and screen cylinder, achieving effects from light peeling to deep dehulling.
     

    Q2: Can it process other grains besides corn? A2: This machine is mainly designed for corn peeling. After adjusting gap and speed parameters, it can also peel some coarse grains such as sorghum and barley. Please consult our technical team for details.
     

    Q3: What is the maintenance cost? What are the wearing parts?
    A3: Maintenance cost is low. Core wearing parts are sand roller and screen. Under normal conditions, sand roller service life reaches 12-18 months, and screen replacement cycle is 8-12 months. Daily work only includes regular bran cleaning and bearing greasing with no extra high costs.
     

    Q4: Is there a requirement for corn moisture content? A4: It is recommended to process dry corn with 13%-16% moisture. Too high moisture reduces peeling efficiency, while too low moisture increases kernel breakage rate.
     

    Q5: Do you provide installation and commissioning service? A5: We provide detailed installation manuals and video guidance. On-site installation and commissioning are also available upon request, along with operator training.

 

Henan Huinong Machinery Co., Ltd. is one of the most reliable manufacturers and suppliers of Emery-Roller Rice Dehulling Machine in China. With abundant experience, we warmly welcome you to buy durable Emery-Roller Rice Dehulling Machine at low price from our factory. Customized orders are welcome.

 

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